screw loading jack controller

The use of loading jacks in many mechanical and industrial tests is common practice.


In the tests of tensile strength, compressive strength, stress-strain curves and the like, they should be increased with a defined loading rate, the load applied to the sample, in order to achieve the objectives set out in the standards developed for each test.


This product is capable of controlling a wide range of engines and other loading jacks and provides the results in the format required by the users.


The JCU102’s Screw Jet Controller is a dedicated controller for controlling torque and displacement and the speed of movement of jets that operate with the use of rotary-linear motion-shifting technology or the use of linear static motors in different jacks. .


These types of jacks are commonly used in laboratory equipment for loading or stretching and performing all kinds of tensile, pressure, bending and so on tests. In special industrial mechanisms, these jacks are also used in special control systems for actuators, chariots and prams for tube industry, profiles and so on.


The basis of the control function of these controlling units is to control the movement of the pulse train to the motors of the jacks, with one of the PTO or PWM standards and the control of the pulse train frequency used to control the movement speed and movement of the jack and control the range of pulses and Limiting torque control systems The engine start-up drives are these types of jacks.


Controller structure


The hardware principles of these controllers are based on programmable control units with displays that are built specifically for the control process.


In the software section of these controllers, all routines and command, control, protection and safety functions are completely customized and designed. Among the software infrastructures of this controller are:


  1. Software components for steering and commissioning components
  2. Controlling structures and functions include controlling the main parts such as the main engine, the lateral engines, the speed of movement, the routines for the start and end stages of each step of the test process, the manual and automatic control methods, the maximum height control, and the like.
  3. Protecting equipment and devices used in the mechanical structure of the jack as well as protecting the user from unforeseen incidents during testing or loading.
  4. In these controllers (JCU102 family), all safety requirements are anticipated for user protection, which will be further discussed in the discussion below.

Uses of JCU102 family controllers


These types of controllers are suited for a variety of loading systems, with linear or linear-turning linear motion. Of course, it should be noted that the JCU102 family is not the right choice if the jets of the type of AC or DC are normal, and other family of this product must be used to control the jacks equipped with conventional AC or DC motors.


The best use of these controllers is in structures and mechanisms with linear or rotational positions in them, and it is possible to transfer feedback information to the controller structure via the predicted pulse port on the controller.


In a variety of servo motors, due to the presence of an encoder on the motor shaft, the user will be more carefully used. It is recommended that using stepper motors also use their feedback types.


If in doubt, select these controllers with the technical consultants of Tadbir Industrial Apadana Engineering Company.